BIO:  I got the inspiration for this project from Steve Ramsey at www.woodworkingformeremortals.com. I am currently deployed overseas in Kuwait (as of 7 July 12) and I thought it would be a good idea to make myself a mallet that I could use in my shop back home. It was a really simple build, especially with Steve’s video on youtube Make a wood mallet. I obviously changed mine a bit, and I kept the head of the mallet square and just rounded the corners while I sanded. I also put a coin of my unit in the front to help give it a little extra something as a keepsake. It’s made out of hard maple and walnut, and finished with mineral oil. I plan on putting leather on the ends like Steve did, but I don’t have access to that here so I’ll wait and finish it up when I get home. Thanks again Steve for sharing your knowledge and wisdom of woodworking and for the inspiration!
Handle Glue-up

Handle Glue-up

Mid and Bottom Mallet Head Glue-Up

Mid and Bottom Mallet Head Glue-Up

CL Holes

CL Holes

After Holes Drilled

After Holes Drilled

Filled with Sand

Filled with Sand

Head Glue-Up

Head Glue-Up

Cutting Tenon on Bandsaw

Cutting Tenon on Bandsaw

Cutting Tenon on Bandsaw

Cutting Tenon on Bandsaw

Right View

Right View

Back View

Back View

Handle

Handle

Top

Top

Top

Top

Coin Inserted

Coin Inserted

Finished Applied

Finished Applied

Finished Applied

Finished Applied

Finished Applied

Finished Applied

Finished Applied

Finished Applied

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